Why One Size Doesn’t Fit All: Choosing the Right Pallets for Your Business

The Pallet Pro Team

Just because a pallet works for one business doesn’t mean it’s the right fit for yours.

There’s a big misconception out there that all pallets are created equal. And look, I get it.   On the surface, they might all look the same - some wood, a few nails, and they all get the job done, right?   Well, not exactly.   Just because a pallet works for one business doesn’t mean it’s the right fit for yours.   Thinking all pallets are the same is like saying all shoes are the same. Sure, they all do the basic job, but you wouldn't wear flip-flops to run a marathon, would you?   I’m here to tell you that if you don’t know the details of how you’re using your pallets, you might be throwing money down the drain - or worse, screwing up your operations.   Details matter, and those little differences can save you money, headaches, and time.   So let’s get into it.  

Not All Pallets Are Created Equal - Seriously

  I get calls from people looking to buy pallets all the time. These folks usually fall into two camps:  
  1. The Pros: They’ve bought pallets a hundred times and know exactly what they need. They’ve got the specs down to a science.
  2. The Rookies: They’ve been assigned to “figure out this pallet thing,” armed with a sticky note that says, “Get some quotes on pallets. Best price, please.”
  If you’re in that second group, don’t sweat it. When you call me, I’m going to ask a LOT of questions.   Why?   Because I want to make sure you get exactly what you need - without wasting money on things you don’t. It’s not just about the cheapest pallet; it’s about the RIGHT pallet for your operations.  

The Key Questions You Need to Answer

  Let’s pretend you need some 48x48s (a pretty common size). Here’s a peek at some of the questions I’ll hit you with - and trust me, these questions matter.  

1. Do You Need 3 or 4 Stringers?

  Now, you might be thinking, “Why does that even matter?” But stringers are crucial - they’re the long pieces that run along the length of your pallet and provide support.  
  • Three stringers: These are typically a bit cheaper. But if you’re using pallet jacks, watch out! Some jack setups can’t access the pallet if there’s a fourth stringer blocking the way.
  • Four stringers: Want extra support? This is your go-to option. If you’re hauling heavier loads or just need the peace of mind, you might want the fourth stringer for stability.
 

2. Two-Way or Four-Way?

  It’s not just a question of preference - this can actually impact how smoothly your operations run.  
  • Two-way pallets: They can only be lifted from two sides. Some folks don’t care about this; others find it to be a hassle.
  • Four-way pallets: These offer more flexibility because you can lift them from all sides. But again, it’s all about how it fits into YOUR process. Slowing down your workflow just because of pallet accessibility? No thanks.
 

3. Top Board Spacing: Are Your Products Going to Fall Through?

  Here’s a nightmare scenario for you. One of my clients who deals with chemicals was getting their 48x48 pallets from another supplier. Everything seemed fine at first, until they noticed a major problem: the pallets had boards spaced three and a half inches apart.   Guess what happened? The bags started sagging between the gaps. Then, BAM - a forklift goes to pick up the pallet, and bags get punctured.   Chemicals everywhere. Total disaster.   When they came to me, we quickly found the solution. I made sure they got pallets with tighter board spacing to avoid that issue moving forward. It’s these kinds of details that can make or break your operations.  

4. New or Recycled?

  Here’s a question I get all the time: “Do I need new pallets, or will recycled ones work?”  
  • New pallets: They look shiny, professional, and typically last longer. Some clients feel that the new pallet’s durability and cleanliness (no mold or chemicals) are worth the extra cost.
  • Recycled pallets: These can save you a TON of money, and if you don’t care about a few scrapes and dings, they’ll do the job just fine. Some businesses mix it up with combo pallets (new stringers, recycled deck boards), which is a solid middle ground. Why pay more than you need to?
 

5. Do You Need Heat-Treated Pallets?

  You might think, “Eh, heat-treated pallets are only for international shipping.”   Wrong.   I had a client in a government contract that required all their pallets to be heat-treated - even though they weren’t leaving the U.S.!   So, whether you’re shipping internationally or have a contract stipulating this requirement, I’ll make sure you get what you need.

6. To Deliver or Not to Deliver?


Here’s another factor that often flies under the radar. Do you want your pallets delivered, or do you want to pick them up yourself?
  • If you’ve got your own trucks, picking them up can be cheaper, especially for truckload quantities. On the other hand, if you’re short on time or resources, delivery might make more sense. Either way, I’ll help you figure out the most cost-effective option.

The Bottom Line: Details Matter   I don’t ask these questions just to sound smart or drag out the conversation (although I can be a chatty guy). I ask these questions to make sure you’re getting the exact pallets you need for your specific situation.   Whether you’ve been in the game for years or you’re just now figuring this out, the details matter. They can save you money, protect your products, and keep your operations running smoothly.   If you don’t know the answers to these questions, no worries! I’ll walk you through your options, explain the pros and cons, and make sure you’re not overpaying for features you don’t need.  

Ready to Get the Right Pallets for Your Business?

  At The Pallet Pro, we don’t just sell pallets. We sell solutions. Whether you need new, recycled, or custom pallets , we’ve got your back. We help businesses all over Florida get the right pallets for their unique needs - and we make sure you don’t pay a penny more than you have to.
If you’re ready to stop guessing and start getting the pallets that are actually right for your business, give us a call at (407) 205-7527 or shoot us an email at info@orlandopallets.com . We’re always here to answer your questions and get you squared away.
Because why settle for "good enough" when you can have the perfect pallet for the job?

A man is pushing a pallet with boxes on it in a warehouse.
By The Pallet Pro Team February 15, 2025
Ever wondered if you're too dependent on a single pallet supplier? If you're like most warehouse managers I talk to, you probably have. And let's be honest - in today's unpredictable market, that's a legitimate concern. Let me walk you through everything you need to know about diversifying your pallet supply chain and why it matters for your business.
A blue sign that says changes with arrows pointing in different directions
By The Pallet Pro Team February 15, 2025
Learn how to stay ahead of pallet price changes in Orlando. Discover how to save big on pallet costs without scrambling during price hikes. Plan smarter today!
A large stack of wooden pallets sitting on top of a semi truck.
By The Pallet Pro Team September 17, 2024
I had a call with a client the other day who asked for a quote on 48x40 A-grade recycled pallets. Standard request. I gave him the price, and he was BEYOND thrilled.
A bunch of wooden pallets are stacked on top of each other.
By The Pallet Pro Team July 30, 2024
Have you ever looked at how much you’re spending on pallets and said to yourself, “They’re just wood and nails. How can they possibly cost that much?!?”
A forklift is driving through a warehouse filled with wooden pallets.
By The Pallet Pro Team July 30, 2024
If you’re looking for a wood pallet that’s strong, clean, built to accurate dimensions and looks great, a new pallet is worth considering.
A large stack of wooden pallets sitting on top of a trailer.
By The Pallet Pro Team July 30, 2024
Are you buying pallets made of new wood? If you are, I bet you’ll agree with me when I say pallet costs add up FAST. While each pallet you’re buying probably costs around $15-35, when you’re getting them by the hundreds or thousands each month the costs really make a dent in your bottom line.
A city skyline with a lake in the foreground
By The Pallet Pro Team July 30, 2024
Pallet Pro is dedicated to supporting Orlando's manufacturers by providing custom pallet solutions that enhance efficiency, reduce costs, and streamline operations from concept to delivery.
A white truck is loaded with wooden pallets and a forklift is behind it.
By The Pallet Pro Team June 3, 2024
Enhancing operational efficiency for distribution centers in Orlando
A semi truck is loaded with wooden pallets in a parking lot.
By The Pallet Pro Team June 3, 2024
Maximizing Efficiency and Space Utilization in Central Florida Warehouses
Show More